Switch X
Switch X delivers full-life-cycle perception, monitoring, control, analysis, prediction, and fault diagnosis for the main components of switchgear and the surrounding environment. It combines advanced sensing, digital acquisition, expert diagnosis, and communication technology.
The platform improves power-system safety and reliability, reduces accidents and maintenance costs, extends equipment life, and shifts operations from passive O&M to intelligent predictive maintenance. Typical applications include electric power, metallurgy, and rail transit.
Product Features
Modular hardware, multi-terminal access, and AI-enabled diagnosis work together without disrupting the original control system.
- Modular Design—compact and lightweight, easy to maintain and expand
- Intelligent Control—electric remote and local control, with remote data access
- Bypass Monitoring—sensors install without affecting the original control system or its reliability
- Multi-Terminal Display—touch screen, web, and APP for on-site and remote visualization
- Predictive Maintenance—health scoring, fault prediction, and O&M recommendations
- Highly Compatible Communication—serial, Ethernet, and Wi-Fi with Modbus RTU/TCP, IEC 103, IEC 104, and IEC 61850
- Multi-Dimensional Analysis—edge computing plus expert libraries and AI algorithms
- Diversified Interfaces—Ethernet, RS485, IO, and GPIO for data collection, control, and communication
Core Monitoring and Diagnosis
Intelligent components such as optical encoders, wireless temperature sensors, Hall sensors, HD cameras, and partial-discharge sensors feed the measurement and control terminal. Edge computing builds a fault-model expert library for mechanical analysis, remaining-life prediction, health assessment, and early warning.
- Opening/closing coil current, spindle stroke, and energy-storage motor current
- Mechanical property analysis, bouncing, asynchrony, and remaining electrical life
- Circuit-breaker status, operation counts, and mechanical life assessment
- Main-circuit voltage and current, plus contact, busbar, and cable temperature
- Partial discharge (ultrasonic AE, HF, UHF) with AI diagnostic models
- Environmental temperature and humidity, gas density, and thermal imaging
- Video monitoring of withdrawable circuit breaker trucks, earthing switches, busbar and cable compartments
- Local touchscreen, web, and APP access, with optional cloud O&M
Target Applications
Switch X is built for switchgear in electric power, metallurgy, and rail transit, covering circuit breakers, chassis vehicles, earthing switches, busbar compartments, and cable compartments.
A local touchscreen, web interface, and APP give operators real-time data, video, parameters, and history, so maintenance can move from reactive repair to predictive O&M.